An Innovation Engine for Fastening Industry's Roots

According to the specific needs of customers for fasteners, such as the shape, size and material characteristics of bolts, nuts, rivets, etc., the use of advanced CAD software to carry out accurate mould structure design, to ensure that the moulds can produce fasteners in line with the standard and customer requirements. For example, for the production mould of high-strength bolts, a special demoulding mechanism is designed to cope with the larger demoulding force and ensure the thread integrity of the bolts.

Relying on professional manufacturing team and precision processing equipment, we transform the design drawings into physical moulds. Choose high quality mould steel, through CNC machining, EDM, heat treatment and other multi-processes, to create a high-precision, high durability mould. During the manufacturing process, the quality control system is strictly implemented, and the key dimensions and surface roughness of the moulds are monitored and adjusted in real time to ensure that the quality of the moulds reaches the leading level in the industry.

Aiming at the problems of the existing moulds in the production process, such as low productivity, low product qualification rate, easy to wear and tear of the moulds, we make use of advanced simulation and analysis software to simulate and analyze the runner system, cooling system and structural strength of the moulds to find out the root causes of the problems and put forward optimization solutions. For example, by optimising the cooling waterway layout of the mould, the moulding cycle of fasteners can be shortened and the production efficiency can be improved.

Each mould design and development project is equipped with a professional project manager, who follows and manages the whole process from project initiation, design, manufacturing to delivery. Establish an efficient communication mechanism, maintain close contact with customers, provide timely feedback on the progress of the project, and adjust the project programme according to the customer's needs and opinions, to ensure that the project advances smoothly and ultimately achieve customer satisfaction.

Provide long-term after-sales technical support services, in the process of using the mould, such as customers encounter problems or need technical advice, professional technical team can respond in time and provide solutions. Regularly visit customers, tracking records of the use of the mould, provide suggestions for the maintenance of the mould, to extend the service life of the mould and reduce the overall cost of the customer.