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The Wear-Resistant Tungsten Carbide Dies for Screw Production by Jungu is designed to provide exceptional performance in screw molding. These dies are made from high-quality tungsten carbide, high-speed steel, and titanium for durability and strength.
The dies feature high-precision accuracy of 0.005, ensuring that each mold delivers consistent results. The brass color finish is due to the titanium coating, which provides added resistance to corrosion and wear.
These dies are engineered for cold heading, hot forging, and cold extrusion processes. The advanced CNC equipment used in production, such as CNC lathes, CNC grinding machines, and CNC wire cutting, ensures a high level of precision and efficiency.
With high hardness, wear resistance, and heat resistance, the tungsten carbide dies are perfect for high-stress applications such as automotive fasteners, engineering forging parts, and rail transit rivets. The dies can withstand temperatures up to 1000°C, making them reliable even in extreme conditions.
These dies are customizable to meet specific needs, including size, design, and coatings. The fast lead time of around 15 days helps meet urgent production schedules.
For a long-lasting, efficient solution in screw molding and metal die applications, the Wear-Resistant Tungsten Carbide Dies are an ideal choice for manufacturers seeking high-quality, precision dies.
Specification
Product Name | Die bolt/punch & die set /bolt die |
Material | Tungsten carbide / High-speed steel /titanium |
Accuracy | High-precision(0.005) |
color | Brass color |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Material Composition: The die is made from a combination of high-quality tungsten carbide, alloy steel, and high-speed steel. This ensures long-lasting durability and optimal performance.
Precision Engineering: With a high-precision tolerance of 0.005mm, these dies provide consistent and accurate molding results for reliable production.
Surface Finish: The die is coated with titanium, which enhances its corrosion resistance. The brass-colored finish offers both functional and aesthetic benefits.
Processing Methods: Advanced techniques such as cold heading, hot forging, and cold extrusion are used for efficient and precise manufacturing.
Advanced Equipment: The dies are produced using state-of-the-art CNC lathes, grinding machines, and wire cutting technology, ensuring high-quality production with minimal errors.
Outstanding Durability: High hardness and wear resistance enhance mold life and reduce maintenance needs.
Thermal Stability: Tungsten carbide maintains its hardness even at temperatures up to 1000°C, ensuring consistent performance in high-heat environments.
Precision for Long-term Use: The precise manufacturing process minimizes mold replacements, leading to less downtime and increased efficiency.
Improved Efficiency: The excellent surface finish ensures smoother operations, improving productivity and reducing wear.
Cost-Effective Solution: The durability and reliability of the dies reduce overall production costs over time.
Automotive Fasteners: Perfect for producing high-strength fasteners used in the automotive industry, such as bolts, nuts, and screws.
Aerospace Components: Suitable for making high-precision aerospace rivets and other critical parts.
Engineering Forging Parts: Ideal for producing durable, high-strength components required in various engineering applications.
Rail Transit Components: Used in manufacturing rail transit rivets and related components, ensuring reliability and strength.
Cold Heading Molds: Designed for producing various cold-heading molds, widely used in metalworking and manufacturing industries.
Customization Options: We offer tailored solutions, including material selection, design specifications, size, shape, and coatings.
Design Optimization: Mold design and optimization services available to extend mold life and improve performance.
Efficient Lead Time: We provide quick delivery, with an option for urgent orders, typically within 15 days.
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Material：Tungsten carbide and High-speed steel
Tungsten steel (Cemented Carbide) has a series of excellent properties such as high hardness, wear resistance, better strength and toughness, heat resistance and corrosion resistance. Its high hardness and wear resistance remain basically unchanged even at a temperature of 500°C, and it still has high hardness at 1000°C. The main components of tungsten steel are tungsten carbide and cobalt, and other metals account for 1%, which makes it extremely high hardness and wear resistance.
Tungsten steel has a wide range of applications and is commonly used in high-precision machining, high-precision cutting tool materials, lathes, percussion drill bits, glass cutter bits, tile cutters and so on. Because of its hardness, not afraid of annealing, but brittle characteristics, tungsten steel is also commonly used in the production of high-temperature-resistant moulds and tools.
High speed steel (HSS) is a tool steel with high hardness, high wear resistance and high heat resistance, also known as high speed tool steel or sharp steel, commonly known as white steel.
HSS has good process performance, good strength and toughness, so it is mainly used to manufacture complex thin-edged and impact-resistant metal cutting tools, but also high-temperature bearings and cold extrusionmoulds,etc.
Accuracy
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
Q1: What materials are used in the manufacturing of your tungsten carbide dies for screw production?
A1: Our tungsten carbide dies are made from high-quality tungsten carbide, high-speed steel, and alloy steel for enhanced durability and performance.
Q2: What is the precision of your tungsten carbide dies for screw production?
A2: Our dies offer high-precision manufacturing with a tolerance of 0.005mm, ensuring superior mold consistency.
Q3: What is the color of your tungsten carbide dies?
A3: Our tungsten carbide dies are coated with titanium, giving them a brass-colored finish that enhances their corrosion resistance.
The Wear-Resistant Tungsten Carbide Dies for Screw Production by Jungu is designed to provide exceptional performance in screw molding. These dies are made from high-quality tungsten carbide, high-speed steel, and titanium for durability and strength.
The dies feature high-precision accuracy of 0.005, ensuring that each mold delivers consistent results. The brass color finish is due to the titanium coating, which provides added resistance to corrosion and wear.
These dies are engineered for cold heading, hot forging, and cold extrusion processes. The advanced CNC equipment used in production, such as CNC lathes, CNC grinding machines, and CNC wire cutting, ensures a high level of precision and efficiency.
With high hardness, wear resistance, and heat resistance, the tungsten carbide dies are perfect for high-stress applications such as automotive fasteners, engineering forging parts, and rail transit rivets. The dies can withstand temperatures up to 1000°C, making them reliable even in extreme conditions.
These dies are customizable to meet specific needs, including size, design, and coatings. The fast lead time of around 15 days helps meet urgent production schedules.
For a long-lasting, efficient solution in screw molding and metal die applications, the Wear-Resistant Tungsten Carbide Dies are an ideal choice for manufacturers seeking high-quality, precision dies.
Specification
Product Name | Die bolt/punch & die set /bolt die |
Material | Tungsten carbide / High-speed steel /titanium |
Accuracy | High-precision(0.005) |
color | Brass color |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Material Composition: The die is made from a combination of high-quality tungsten carbide, alloy steel, and high-speed steel. This ensures long-lasting durability and optimal performance.
Precision Engineering: With a high-precision tolerance of 0.005mm, these dies provide consistent and accurate molding results for reliable production.
Surface Finish: The die is coated with titanium, which enhances its corrosion resistance. The brass-colored finish offers both functional and aesthetic benefits.
Processing Methods: Advanced techniques such as cold heading, hot forging, and cold extrusion are used for efficient and precise manufacturing.
Advanced Equipment: The dies are produced using state-of-the-art CNC lathes, grinding machines, and wire cutting technology, ensuring high-quality production with minimal errors.
Outstanding Durability: High hardness and wear resistance enhance mold life and reduce maintenance needs.
Thermal Stability: Tungsten carbide maintains its hardness even at temperatures up to 1000°C, ensuring consistent performance in high-heat environments.
Precision for Long-term Use: The precise manufacturing process minimizes mold replacements, leading to less downtime and increased efficiency.
Improved Efficiency: The excellent surface finish ensures smoother operations, improving productivity and reducing wear.
Cost-Effective Solution: The durability and reliability of the dies reduce overall production costs over time.
Automotive Fasteners: Perfect for producing high-strength fasteners used in the automotive industry, such as bolts, nuts, and screws.
Aerospace Components: Suitable for making high-precision aerospace rivets and other critical parts.
Engineering Forging Parts: Ideal for producing durable, high-strength components required in various engineering applications.
Rail Transit Components: Used in manufacturing rail transit rivets and related components, ensuring reliability and strength.
Cold Heading Molds: Designed for producing various cold-heading molds, widely used in metalworking and manufacturing industries.
Customization Options: We offer tailored solutions, including material selection, design specifications, size, shape, and coatings.
Design Optimization: Mold design and optimization services available to extend mold life and improve performance.
Efficient Lead Time: We provide quick delivery, with an option for urgent orders, typically within 15 days.
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Material：Tungsten carbide and High-speed steel
Tungsten steel (Cemented Carbide) has a series of excellent properties such as high hardness, wear resistance, better strength and toughness, heat resistance and corrosion resistance. Its high hardness and wear resistance remain basically unchanged even at a temperature of 500°C, and it still has high hardness at 1000°C. The main components of tungsten steel are tungsten carbide and cobalt, and other metals account for 1%, which makes it extremely high hardness and wear resistance.
Tungsten steel has a wide range of applications and is commonly used in high-precision machining, high-precision cutting tool materials, lathes, percussion drill bits, glass cutter bits, tile cutters and so on. Because of its hardness, not afraid of annealing, but brittle characteristics, tungsten steel is also commonly used in the production of high-temperature-resistant moulds and tools.
High speed steel (HSS) is a tool steel with high hardness, high wear resistance and high heat resistance, also known as high speed tool steel or sharp steel, commonly known as white steel.
HSS has good process performance, good strength and toughness, so it is mainly used to manufacture complex thin-edged and impact-resistant metal cutting tools, but also high-temperature bearings and cold extrusionmoulds,etc.
Accuracy
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
Q1: What materials are used in the manufacturing of your tungsten carbide dies for screw production?
A1: Our tungsten carbide dies are made from high-quality tungsten carbide, high-speed steel, and alloy steel for enhanced durability and performance.
Q2: What is the precision of your tungsten carbide dies for screw production?
A2: Our dies offer high-precision manufacturing with a tolerance of 0.005mm, ensuring superior mold consistency.
Q3: What is the color of your tungsten carbide dies?
A3: Our tungsten carbide dies are coated with titanium, giving them a brass-colored finish that enhances their corrosion resistance.
