carbide thread rolling dies
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Threading Dies Thread Rolling Dies

The working principle of thread rolling dies involves cold extrusion molding, where the thread is formed through screw light nail extrusion. The teeth of the dies are shaped by cold rolling with needle rollers and are heat-treated to withstand severe impact loads and extrusion stresses. This process ensures high production efficiency, low processing costs, and consistent thread quality.
 
In industrial applications, thread rolling dies are primarily used in screw and bolt factories for mass-producing small bolts. With continuous technological advancements, these dies are constantly being improved to meet the needs of more specialized applications.
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    Specification    


Product Name

Thread rolling dies/thread die

Material

Alloy steel / stainless steel

Accuracy

High-precision(0.005)

color

Metal nature or customization color

roughness

RA0.1

Advantage

High strength, high toughness, wear-resistant, corrosion-resistant, low temperature-resistant, high temperature-resistant

Lead time

Shortly lead time(around 15 days,10 days are available for a small number of urgent order)

Service

Customization,Design and optimization capability for improvement of mould life

Application

Thread rolling dies is a special tool for machining taps and bolts.

Certification

ISO9001:2015

Equipment

Screw machine


High Quality Threading Dies Manufacturer



Product Advantages Introduction


Material Strength

Our Thread Rolling Dies are meticulously crafted from premium alloy steel and stainless steel, ensuring exceptional strength, toughness, and wear resistance. These high-quality materials are specifically engineered to withstand extreme working conditions, including resistance to both low and high temperatures.

High Precision

With a precision level of 0.005, our Thread Rolling Dies deliver consistent and accurate results during the machining process. This high standard of accuracy sets our products apart in the market, ensuring reliable and high-quality thread production.

Surface Finish

The surface roughness of RA0.1 provides an exceptionally smooth finish, significantly reducing friction and wear. This is crucial for maintaining the longevity and optimal performance of the dies, ensuring they remain in top condition for extended periods.

Customization and Flexibility

Our Thread Rolling Dies come in natural metal colors and offer customizable color options, providing the flexibility to meet specific customer requirements. Additionally, we provide comprehensive customization, design, and optimization services aimed at improving mold life. This ensures that our products fit seamlessly into various industrial applications and customer preferences while enhancing production efficiency.

Durability and Resistance

Designed to be corrosion-resistant, wear-resistant, and capable of withstanding both low and high temperatures, our Thread Rolling Dies are built for durability. These features make them suitable for a wide range of industrial applications, ensuring they can handle the most demanding environments.

Short Lead Time

We pride ourselves on offering a short lead time of approximately 15 days, with the ability to fulfill urgent orders within 10 days for small quantities. This ensures quick turnaround times for our clients, helping them maintain efficient production schedules.

Certification

Our products are certified under ISO9001:2015, ensuring adherence to international quality standards. This certification guarantees that our Thread Rolling Dies meet the highest standards of quality and reliability, providing our customers with confidence in their investment.



 

Why Choose Us


When it comes to selecting the perfect thread rolling dies for your industrial needs, our company stands out as a reliable and superior choice. Here’s why you should choose us:

Professional Mould Simulation Development and Design Capability

Our team of experienced engineers and designers is equipped with state-of-the-art simulation tools and advanced design software. This allows us to create highly accurate and efficient mould designs tailored to your specific requirements. We can simulate the entire manufacturing process, ensuring that every detail is optimized for performance and durability. By leveraging cutting-edge technology, we can predict and address potential issues before production even begins, saving you time and resources.

High-Precision and High-Stability Mould Manufacturing Capability

We pride ourselves on our ability to deliver thread rolling dies with unparalleled precision and stability. Our manufacturing process is meticulously controlled to ensure that each die meets the highest standards of accuracy and reliability. With a precision level of 0.005, our dies guarantee consistent and accurate results during the machining process. Our manufacturing facilities are equipped with the latest machinery and technology, enabling us to produce high-quality moulds that perform exceptionally well under demanding conditions.

Optimization Capability for Continuous Improvement of Mould Life

We are committed to continuous improvement and innovation. Our team constantly works on optimizing our mould designs and manufacturing processes to enhance the lifespan of our products. Through rigorous testing and analysis, we identify areas for improvement and implement changes that result in longer-lasting, more durable moulds. This not only reduces your operational costs but also ensures that your production processes remain efficient and reliable over time.

Short Lead Time

We understand the importance of timely delivery in today’s fast-paced industrial environment. That’s why we offer a short lead time of approximately 15 days, with the ability to fulfill urgent orders within 10 days for small quantities. Our efficient production processes and streamlined operations allow us to deliver high-quality thread rolling dies quickly, without compromising on quality. This ensures that you can maintain your production schedules and meet your deadlines without any delays.



Threading Dies Manufacturer



TOOL introduction


Thread rolling dies is the most commonly used threading tool for processing screws and bolts in the standard fastener industry, and the processing principle mainly adopts cold extrusion moulding, which has the advantages of high productivity, low processing cost, high precision and strength of processed threads, and good surface quality, etc., and has been widely used.


 

Threading Dies



Material:stainless steel and alloy steel


The materials of thread rolling dies mainly include stainless steel and alloy steel. Stainless steel thread rolling dies is mainly used for screw factory rolling stainless steel screws, its material and heat treatment process is different from the general steel thread rolling dies, suitable for processing special needs of the screws, such as the requirements of high strength, no rust, wear-resistant, acid and alkali corrosion-resistant bolts. Alloy steel thread rolling dies is mainly used for the processing of ordinary screws, with high hardness and wear resistance, to meet the general industrial needs.



Precision Threading Dies Manufacturer


Process  


Thread rolling plate production route is:

undercutting - forging - spheroidal annealing - machining - cold rolling threads --Hardening + low-temperature tempering - grinding process.



Thread rolling plate production
Thread rolling plate production




FAQ


Q: How long is the sample lead time?

A: Our standard lead time is around 15 days. If the order volume is larger or requires more customization, additional time might be needed. However, 10 workdays are available for a small number of urgent orders.

Q: What customized services do you offer?

A: We offer a wide range of customized services, including material selection (alloy steel or stainless steel), color customization, design size and shape adjustments, convex and concave marking, coating, laser engraving marks, and special packaging options.

Q: How does the surface finish of your Thread Rolling Dies affect their performance?

A: Our Thread Rolling Dies have a surface roughness of RA0.1, which provides an exceptionally smooth finish. This smooth surface significantly reduces friction and wear during the machining process. It is crucial for maintaining the longevity and optimal performance of the dies, ensuring they remain in top condition for extended periods and reducing maintenance and replacement costs.

Q: Can your Thread Rolling Dies be used for specialized applications?

A: Absolutely. Our Thread Rolling Dies are designed to be versatile and adaptable. They are commonly used in screw factories and bolt processing factories for the threading of a large number of small bolts. As technology continues to advance, we constantly improve our dies to meet the needs of more specialized applications. Additionally, our customization and optimization capabilities allow us to tailor our products to fit specific customer requirements and enhance their production processes.

Q: What is the typical lifespan of your Thread Rolling Dies?

A: The lifespan of our Thread Rolling Dies can vary depending on the specific application and working conditions. However, due to their high strength, toughness, wear resistance, and corrosion resistance, our dies are designed to have a long service life. We also offer optimization services to further improve the lifespan of the moulds, ensuring they remain efficient and reliable over extended periods. Our commitment to continuous improvement means we are always working to enhance the durability and performance of our products.



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Suzhou Jungu precision mould Co.,Ltd. is a professional fastener mold manufacturer with 10 years of experience in molding industry.

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 Tel: +86-13764335488
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