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The Jungu Die Punch Set Carbide Die Core for Bolt Die is designed to meet the stringent demands of the fastener and mold production industries. It integrates tungsten carbide—known for its high strength and resistance to wear, heat, and abrasion—into a high-speed steel die case. This combination not only increases the service life of the die but also ensures the precise manufacturing of critical components like automotive fasteners, aerospace rivets, and rail transit parts. The high precision (0.005) and smooth surface finish (RA0.1) ensure that the product delivers consistent, accurate results, reducing the need for frequent mold replacements and minimizing production downtime.
Ideal for industries where reliability and performance are crucial, this die core significantly contributes to cost savings by extending mold life and reducing downtime, making it a valuable tool for companies looking to optimize their production processes.
Specification
Product Name | Die bolt/punch tool/carbide die core |
Material | Tungsten carbide |
Accuracy | High-precision(0.005) |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Premium Material Construction: Built with tungsten carbide inserts and high-speed steel die cases, this die core offers unmatched hardness, wear resistance, and heat resistance, ensuring long service life and optimal performance in demanding environments.
Precision Engineering: The die core boasts a precision tolerance of 0.005 and a surface roughness of RA0.1, guaranteeing smooth, accurate results in each manufacturing cycle.
Versatile Applications: Designed for use in high-strength automotive fasteners, aerospace rivets, rail transit components, and various cold heading molds, the die core ensures seamless functionality across multiple industries.
Quick Lead Time: Standard lead time of 15 days, with expedited delivery options for small, urgent orders available within 10 days, ensuring fast turnaround for urgent production needs.
Customization Available: Jungu offers full customization services, including material selection, design adjustments, and optimization for improved mold life and enhanced efficiency.
ISO9001 Certified: This die core is produced in compliance with ISO9001:2015, ensuring reliable quality and adherence to global manufacturing standards.
Advanced Manufacturing Equipment: Produced using state-of-the-art equipment such as CNC lathes, CNC cylindrical grinding machines, inner hole grinding machines, and CNC wire cutting, ensuring the highest level of precision and durability.
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
A core, as the name implies, is a precision part used in the centre of a mould for critical operations. Mould core general structure is extremely complex, very difficult to process, the cost is very high, often manufacturing labour expenses greatly exceed the material itself. The choice of material for the core is also directly related to the cost of the mould and the service life of the mould.
Accuracy
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
The Die Punch Set Carbide Die Core for Bolt Die is perfect for applications in various industries that require precise and durable fasteners and mold products, including:
Automotive Industry: Manufacturing high-strength automotive fasteners and engine parts.
Aerospace Industry: Production of aerospace rivets and components for high-performance applications.
Rail Transit Systems: Use in manufacturing rail transit rivets and mold products for infrastructure.
Engineering and Manufacturing: Suitable for cold heading molds, bolt dies, and tensile mold products used in metalworking.
General Metalworking: Can be integrated into various mold production processes where high precision and durability are necessary.
Precision & Durability: The carbide die core delivers unparalleled precision (0.005 tolerance) and durability, reducing the need for frequent mold replacements and downtime.
Cost-Efficiency: Extends mold life and reduces production costs through high-precision machining and innovative design.
Advanced Design & Customization: With our Simufact simulation software, we offer customized design and optimization services to ensure mold performance is maximized for your specific application.
Quick Lead Time: Our efficient manufacturing process allows for quick delivery, with standard lead time of 15 days, and urgent orders completed in 10 days for small batches.
ISO9001 Certified Quality: Our products are manufactured to the highest quality standards, providing peace of mind and ensuring consistent results across all applications.
Overall, the Die Punch Set Carbide Die Core for Bolt Die stands out for its precision, durability, cost-effectiveness, innovative design, and integration of advanced simulation software, making it a valuable asset for mold fabrication and fastener production.
Q: What materials are used in the Die Punch Set Carbide Die Core for Bolt Die?
A: The die core is made from tungsten carbide inserts and a high-speed steel die case. This combination ensures exceptional hardness, wear resistance, and heat resistance.
Q: How precise is the Die Punch Set Carbide Die Core?
A: The product has a precision tolerance of 0.005 and a surface roughness of RA0.1, ensuring smooth, accurate results and high-quality mold production.
Q: What is the typical lead time for an order?
A: The standard lead time is 15 days, but we also offer an expedited delivery of 10 days for smaller or urgent orders.
Q: Can the Die Punch Set Carbide Die Core be customized?
A: Yes, we offer full customization services, including material selection, design modifications, and mold life optimization to meet your specific requirements.
Q: What industries can use this product?
A: This product is ideal for industries such as automotive, aerospace, rail transit, engineering, and general metalworking, where high precision and durable mold products are essential.
Q: Is this product ISO-certified?
A: Yes, the Die Punch Set Carbide Die Core for Bolt Die is ISO9001:2015 certified, ensuring compliance with international quality standards.
The Jungu Die Punch Set Carbide Die Core for Bolt Die is designed to meet the stringent demands of the fastener and mold production industries. It integrates tungsten carbide—known for its high strength and resistance to wear, heat, and abrasion—into a high-speed steel die case. This combination not only increases the service life of the die but also ensures the precise manufacturing of critical components like automotive fasteners, aerospace rivets, and rail transit parts. The high precision (0.005) and smooth surface finish (RA0.1) ensure that the product delivers consistent, accurate results, reducing the need for frequent mold replacements and minimizing production downtime.
Ideal for industries where reliability and performance are crucial, this die core significantly contributes to cost savings by extending mold life and reducing downtime, making it a valuable tool for companies looking to optimize their production processes.
Specification
Product Name | Die bolt/punch tool/carbide die core |
Material | Tungsten carbide |
Accuracy | High-precision(0.005) |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Premium Material Construction: Built with tungsten carbide inserts and high-speed steel die cases, this die core offers unmatched hardness, wear resistance, and heat resistance, ensuring long service life and optimal performance in demanding environments.
Precision Engineering: The die core boasts a precision tolerance of 0.005 and a surface roughness of RA0.1, guaranteeing smooth, accurate results in each manufacturing cycle.
Versatile Applications: Designed for use in high-strength automotive fasteners, aerospace rivets, rail transit components, and various cold heading molds, the die core ensures seamless functionality across multiple industries.
Quick Lead Time: Standard lead time of 15 days, with expedited delivery options for small, urgent orders available within 10 days, ensuring fast turnaround for urgent production needs.
Customization Available: Jungu offers full customization services, including material selection, design adjustments, and optimization for improved mold life and enhanced efficiency.
ISO9001 Certified: This die core is produced in compliance with ISO9001:2015, ensuring reliable quality and adherence to global manufacturing standards.
Advanced Manufacturing Equipment: Produced using state-of-the-art equipment such as CNC lathes, CNC cylindrical grinding machines, inner hole grinding machines, and CNC wire cutting, ensuring the highest level of precision and durability.
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
A core, as the name implies, is a precision part used in the centre of a mould for critical operations. Mould core general structure is extremely complex, very difficult to process, the cost is very high, often manufacturing labour expenses greatly exceed the material itself. The choice of material for the core is also directly related to the cost of the mould and the service life of the mould.
Accuracy
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
The Die Punch Set Carbide Die Core for Bolt Die is perfect for applications in various industries that require precise and durable fasteners and mold products, including:
Automotive Industry: Manufacturing high-strength automotive fasteners and engine parts.
Aerospace Industry: Production of aerospace rivets and components for high-performance applications.
Rail Transit Systems: Use in manufacturing rail transit rivets and mold products for infrastructure.
Engineering and Manufacturing: Suitable for cold heading molds, bolt dies, and tensile mold products used in metalworking.
General Metalworking: Can be integrated into various mold production processes where high precision and durability are necessary.
Precision & Durability: The carbide die core delivers unparalleled precision (0.005 tolerance) and durability, reducing the need for frequent mold replacements and downtime.
Cost-Efficiency: Extends mold life and reduces production costs through high-precision machining and innovative design.
Advanced Design & Customization: With our Simufact simulation software, we offer customized design and optimization services to ensure mold performance is maximized for your specific application.
Quick Lead Time: Our efficient manufacturing process allows for quick delivery, with standard lead time of 15 days, and urgent orders completed in 10 days for small batches.
ISO9001 Certified Quality: Our products are manufactured to the highest quality standards, providing peace of mind and ensuring consistent results across all applications.
Overall, the Die Punch Set Carbide Die Core for Bolt Die stands out for its precision, durability, cost-effectiveness, innovative design, and integration of advanced simulation software, making it a valuable asset for mold fabrication and fastener production.
Q: What materials are used in the Die Punch Set Carbide Die Core for Bolt Die?
A: The die core is made from tungsten carbide inserts and a high-speed steel die case. This combination ensures exceptional hardness, wear resistance, and heat resistance.
Q: How precise is the Die Punch Set Carbide Die Core?
A: The product has a precision tolerance of 0.005 and a surface roughness of RA0.1, ensuring smooth, accurate results and high-quality mold production.
Q: What is the typical lead time for an order?
A: The standard lead time is 15 days, but we also offer an expedited delivery of 10 days for smaller or urgent orders.
Q: Can the Die Punch Set Carbide Die Core be customized?
A: Yes, we offer full customization services, including material selection, design modifications, and mold life optimization to meet your specific requirements.
Q: What industries can use this product?
A: This product is ideal for industries such as automotive, aerospace, rail transit, engineering, and general metalworking, where high precision and durable mold products are essential.
Q: Is this product ISO-certified?
A: Yes, the Die Punch Set Carbide Die Core for Bolt Die is ISO9001:2015 certified, ensuring compliance with international quality standards.
