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At Jungu, we excel in producing high-quality Prime Carbide Die Cores for Die Bolts, designed to cater to diverse industrial needs across automotive, aerospace, and forging industries. Our die cores are meticulously manufactured using top-grade tungsten carbide, known for its exceptional hardness, and high-speed steel, renowned for its toughness. Additionally, we apply titanium coatings to enhance corrosion resistance and improve the aesthetic appeal.
Our carbide die cores are engineered with a focus on precision, boasting a tight tolerance of 0.005 mm and a smooth surface finish of RA0.1. These features ensure seamless operation and maintain stringent production tolerances. Equipped with outstanding wear resistance, heat resistance, and durability, our die cores are built to endure harsh industrial environments, promising extended service life and reduced maintenance needs.
Tailored to your unique specifications, Jungu's custom die cores can be customized in terms of materials, dimensions, and coatings. We prioritize quick delivery, typically within 10-15 days, to keep your production schedules on track. Furthermore, our commitment to quality is underscored by our ISO9001:2015 certification, ensuring that every product meets the highest industry standards.
Product Name | Die bolt/punch & die set /carbide die core |
Material | Tungsten carbide |
Accuracy | High-precision(0.005) |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Superior Material Construction
Our die cores are made from premium tungsten carbide, offering superior hardness and wear resistance. This extends the mold life and significantly reduces maintenance costs.
Precision and Smoothness
With a precision level of 0.005 mm and a surface finish of RA0.1, our die cores ensure tight tolerances and smooth operations. This minimizes defects and enhances production efficiency.
Durability in Harsh Conditions
These die cores are designed to withstand extreme temperatures and high wear conditions, maintaining their hardness and durability without compromise.
Tailored to Your Needs
We offer extensive customization options, including design, material, size, and coating, to precisely meet your specific requirements.
Quick Delivery
We guarantee a short lead time, typically 15 days, with the possibility of expedited delivery in as little as 10 days for urgent orders.
Certified Quality
All our products are manufactured in accordance with ISO9001:2015 standards, ensuring consistent performance and reliability.
Transportation Sector Fasteners
Ideal for crafting robust fasteners used in the automotive industry, where precision and durability are paramount.
Aerospace Manufacturing
Perfectly suited for producing critical aerospace components, including rivets, that demand high-strength and reliability.
Railway Systems
Engineered to meet the stringent requirements of rail transit parts, ensuring longevity and resilience in demanding conditions.
Industrial Forging and Molding
Excellent for the creation of various engineering forging parts and molds, enhancing productivity and efficiency in manufacturing processes.
Advanced Design and Simulation
Leveraging state-of-the-art mould simulation, we ensure designs are optimized for performance and efficiency before manufacturing.
Precision Manufacturing
Our high-precision, stable manufacturing processes deliver consistent quality, ensuring your moulds meet stringent standards.
Ongoing Improvement
We're committed to enhancing mould life through continuous optimization, reducing your costs and downtime.
Swift Delivery
With a focus on short lead times, we ensure your operations run smoothly without delay.
Dedicated Support
Our comprehensive support ensures a seamless experience, from consultation to after-sales service.
Innovative Materials
Staying ahead in material science, we offer solutions that evolve with your industry's needs.
By choosing Jungu, you benefit from a partner dedicated to quality, efficiency, and customer success.
A die core, as its name suggests, is a precision component central to a mold's critical functions. The intricate design of die cores makes them complex to manufacture, often resulting in high production costs where labor expenses can surpass the material costs. The material selection for these cores is pivotal, directly impacting both the mold's cost and its operational lifespan.
Precision is paramount for ensuring the durability and longevity of molds. Our split molds are crafted with high-precision machining to a tolerance of 0.001 mm, adding significant value and extending their service life. This level of precision minimizes the need for frequent mold replacements, thereby reducing production downtime and costs.
Simufact,Process chain simulation software assists in fastener design and manufacturing.
Q: What materials are used for Jungu's carbide die cores?
A: Our carbide die cores are made from high-quality tungsten carbide for strength and durability.
Q: What level of precision do your die cores achieve?
A: Our die cores feature high precision with an accuracy of 0.005 mm and a smooth roughness of RA0.1.
Q: What industries do your carbide die cores support?
A: They are ideal for automotive fasteners, aerospace rivets, rail transit components, and engineering forging parts.
Q: Are your products quality certified?
A: Yes, all our products are manufactured under ISO9001:2015 standards, ensuring consistent quality and performance.
Q: How can you help optimize mold life?
A: We provide design optimization services to improve mold efficiency, enhance durability, and extend the service life of the dies.
At Jungu, we excel in producing high-quality Prime Carbide Die Cores for Die Bolts, designed to cater to diverse industrial needs across automotive, aerospace, and forging industries. Our die cores are meticulously manufactured using top-grade tungsten carbide, known for its exceptional hardness, and high-speed steel, renowned for its toughness. Additionally, we apply titanium coatings to enhance corrosion resistance and improve the aesthetic appeal.
Our carbide die cores are engineered with a focus on precision, boasting a tight tolerance of 0.005 mm and a smooth surface finish of RA0.1. These features ensure seamless operation and maintain stringent production tolerances. Equipped with outstanding wear resistance, heat resistance, and durability, our die cores are built to endure harsh industrial environments, promising extended service life and reduced maintenance needs.
Tailored to your unique specifications, Jungu's custom die cores can be customized in terms of materials, dimensions, and coatings. We prioritize quick delivery, typically within 10-15 days, to keep your production schedules on track. Furthermore, our commitment to quality is underscored by our ISO9001:2015 certification, ensuring that every product meets the highest industry standards.
Product Name | Die bolt/punch & die set /carbide die core |
Material | Tungsten carbide |
Accuracy | High-precision(0.005) |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Superior Material Construction
Our die cores are made from premium tungsten carbide, offering superior hardness and wear resistance. This extends the mold life and significantly reduces maintenance costs.
Precision and Smoothness
With a precision level of 0.005 mm and a surface finish of RA0.1, our die cores ensure tight tolerances and smooth operations. This minimizes defects and enhances production efficiency.
Durability in Harsh Conditions
These die cores are designed to withstand extreme temperatures and high wear conditions, maintaining their hardness and durability without compromise.
Tailored to Your Needs
We offer extensive customization options, including design, material, size, and coating, to precisely meet your specific requirements.
Quick Delivery
We guarantee a short lead time, typically 15 days, with the possibility of expedited delivery in as little as 10 days for urgent orders.
Certified Quality
All our products are manufactured in accordance with ISO9001:2015 standards, ensuring consistent performance and reliability.
Transportation Sector Fasteners
Ideal for crafting robust fasteners used in the automotive industry, where precision and durability are paramount.
Aerospace Manufacturing
Perfectly suited for producing critical aerospace components, including rivets, that demand high-strength and reliability.
Railway Systems
Engineered to meet the stringent requirements of rail transit parts, ensuring longevity and resilience in demanding conditions.
Industrial Forging and Molding
Excellent for the creation of various engineering forging parts and molds, enhancing productivity and efficiency in manufacturing processes.
Advanced Design and Simulation
Leveraging state-of-the-art mould simulation, we ensure designs are optimized for performance and efficiency before manufacturing.
Precision Manufacturing
Our high-precision, stable manufacturing processes deliver consistent quality, ensuring your moulds meet stringent standards.
Ongoing Improvement
We're committed to enhancing mould life through continuous optimization, reducing your costs and downtime.
Swift Delivery
With a focus on short lead times, we ensure your operations run smoothly without delay.
Dedicated Support
Our comprehensive support ensures a seamless experience, from consultation to after-sales service.
Innovative Materials
Staying ahead in material science, we offer solutions that evolve with your industry's needs.
By choosing Jungu, you benefit from a partner dedicated to quality, efficiency, and customer success.
A die core, as its name suggests, is a precision component central to a mold's critical functions. The intricate design of die cores makes them complex to manufacture, often resulting in high production costs where labor expenses can surpass the material costs. The material selection for these cores is pivotal, directly impacting both the mold's cost and its operational lifespan.
Precision is paramount for ensuring the durability and longevity of molds. Our split molds are crafted with high-precision machining to a tolerance of 0.001 mm, adding significant value and extending their service life. This level of precision minimizes the need for frequent mold replacements, thereby reducing production downtime and costs.
Simufact,Process chain simulation software assists in fastener design and manufacturing.
Q: What materials are used for Jungu's carbide die cores?
A: Our carbide die cores are made from high-quality tungsten carbide for strength and durability.
Q: What level of precision do your die cores achieve?
A: Our die cores feature high precision with an accuracy of 0.005 mm and a smooth roughness of RA0.1.
Q: What industries do your carbide die cores support?
A: They are ideal for automotive fasteners, aerospace rivets, rail transit components, and engineering forging parts.
Q: Are your products quality certified?
A: Yes, all our products are manufactured under ISO9001:2015 standards, ensuring consistent quality and performance.
Q: How can you help optimize mold life?
A: We provide design optimization services to improve mold efficiency, enhance durability, and extend the service life of the dies.
