| Quantity: | |
|---|---|
Specification
Product Name | Die bolt/die bolts/bolt die/punch tool |
Material | Tungsten carbide and High-speed steel |
Accuracy | High-precision(0.005) |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Tungsten carbide, also known as cemented carbide, is renowned for its suite of exceptional properties, including extreme hardness, superior wear resistance, enhanced strength and toughness, as well as remarkable heat and corrosion resistance. This material maintains its high hardness and wear resistance even at elevated temperatures, with minimal degradation observed at 500°C and still retaining significant hardness at 1000°C. Composed primarily of tungsten carbide and cobalt, with trace amounts of other metals (less than 1%), tungsten carbide achieves its unparalleled hardness and wear resistance, making it an ideal material for demanding applications.
The versatility of tungsten carbide is evident in its widespread use across various industries. It is a preferred material for high-precision machining and cutting tool applications, such as lathes, percussion drill bits, glass cutter bits, and tile cutters. Due to its hardness and resistance to annealing, despite its brittle nature, tungsten carbide is also extensively utilized in the production of high-temperature-resistant molds and tools.
High-Speed Steel (HSS) is a grade of tool steel celebrated for its high hardness, exceptional wear resistance, and impressive heat resistance, earning it the moniker of high-speed tool steel or sharp steel, and commonly referred to as white steel. HSS boasts excellent processability and a balance of strength and toughness, making it the material of choice for fabricating complex, thin-edged, and impact-resistant metal cutting tools. Additionally, HSS is utilized in the production of high-temperature bearings and cold extrusion molds, among other applications, due to its ability to withstand rigorous conditions.
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
The quality of surface finishing plays a crucial role in determining the corrosion resistance of a material. Generally, a lower surface finish grade correlates with reduced corrosion resistance, as imperfections can become sites for corrosion initiation. Conversely, a higher surface finish grade not only enhances the material's abrasion resistance but also contributes to a smoother, more refined appearance. However, it's important to note that an excessively high surface finish can have drawbacks, such as making it difficult to retain lubricating oil and potentially increasing friction between mating surfaces.
The surface finish also has a direct impact on the fit strength of components. An overly aggressive finish can lead to a reduction in the performance of mating parts, increased wear, and larger clearances over time, which can compromise the overall functionality and longevity of the assembly.
In the realm of metal surface processing, adhering to process requirements and achieving a high-quality surface finish is paramount. However, it is equally important to consider the cost implications to prevent unnecessary financial burdens. The surface finish is intrinsically linked to the performance of the part, making it a critical factor in enhancing machining quality and extending the service life of components. Striking the right balance between surface finish and functionality is essential for optimizing both the performance and the economic viability of metal parts.
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
Q: How long is the sample lead time?
A: Our standard lead time is around 15 days.If the order volume is larger or require more customization,additional time might be needed.
Howerver,10 workdays is available for a small number of urgent order.
Q: What customized services do you offer?
A: Material,color,design size, shape, convex and concave marking, coating, laser engraving mark and packing are all customized.
Specification
Product Name | Die bolt/die bolts/bolt die/punch tool |
Material | Tungsten carbide and High-speed steel |
Accuracy | High-precision(0.005) |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Tungsten carbide, also known as cemented carbide, is renowned for its suite of exceptional properties, including extreme hardness, superior wear resistance, enhanced strength and toughness, as well as remarkable heat and corrosion resistance. This material maintains its high hardness and wear resistance even at elevated temperatures, with minimal degradation observed at 500°C and still retaining significant hardness at 1000°C. Composed primarily of tungsten carbide and cobalt, with trace amounts of other metals (less than 1%), tungsten carbide achieves its unparalleled hardness and wear resistance, making it an ideal material for demanding applications.
The versatility of tungsten carbide is evident in its widespread use across various industries. It is a preferred material for high-precision machining and cutting tool applications, such as lathes, percussion drill bits, glass cutter bits, and tile cutters. Due to its hardness and resistance to annealing, despite its brittle nature, tungsten carbide is also extensively utilized in the production of high-temperature-resistant molds and tools.
High-Speed Steel (HSS) is a grade of tool steel celebrated for its high hardness, exceptional wear resistance, and impressive heat resistance, earning it the moniker of high-speed tool steel or sharp steel, and commonly referred to as white steel. HSS boasts excellent processability and a balance of strength and toughness, making it the material of choice for fabricating complex, thin-edged, and impact-resistant metal cutting tools. Additionally, HSS is utilized in the production of high-temperature bearings and cold extrusion molds, among other applications, due to its ability to withstand rigorous conditions.
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
The quality of surface finishing plays a crucial role in determining the corrosion resistance of a material. Generally, a lower surface finish grade correlates with reduced corrosion resistance, as imperfections can become sites for corrosion initiation. Conversely, a higher surface finish grade not only enhances the material's abrasion resistance but also contributes to a smoother, more refined appearance. However, it's important to note that an excessively high surface finish can have drawbacks, such as making it difficult to retain lubricating oil and potentially increasing friction between mating surfaces.
The surface finish also has a direct impact on the fit strength of components. An overly aggressive finish can lead to a reduction in the performance of mating parts, increased wear, and larger clearances over time, which can compromise the overall functionality and longevity of the assembly.
In the realm of metal surface processing, adhering to process requirements and achieving a high-quality surface finish is paramount. However, it is equally important to consider the cost implications to prevent unnecessary financial burdens. The surface finish is intrinsically linked to the performance of the part, making it a critical factor in enhancing machining quality and extending the service life of components. Striking the right balance between surface finish and functionality is essential for optimizing both the performance and the economic viability of metal parts.
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
Q: How long is the sample lead time?
A: Our standard lead time is around 15 days.If the order volume is larger or require more customization,additional time might be needed.
Howerver,10 workdays is available for a small number of urgent order.
Q: What customized services do you offer?
A: Material,color,design size, shape, convex and concave marking, coating, laser engraving mark and packing are all customized.
