Our Customized Mold Punch Tool for Cold Heading is engineered to meet the demands of high-precision manufacturing. Comprising a tungsten carbide insert and a high-speed steel die case, this tool offers unparalleled performance in terms of strength, wear resistance, and hardness. The tungsten carbide material is renowned for its high temperature resistance, which significantly extends the service life of the mold. This feature is crucial for producing nuts of various materials, ensuring both quality and efficiency in the manufacturing process.
The customization capability of our Mold Punch Tool allows it to be tailored to specific customer requirements, making it an ideal solution for diverse production needs. Our commitment to quality is reflected in the high precision, cleanliness, and quick delivery of our products. We are eager to collaborate with you to bring these advantages to your manufacturing processes.
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Specification
Product Name | Metal dies/punch tools |
Material | Tungsten carbide / High-speed steel |
Accuracy | High-precision(0.005) |
color | Metal nature |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance,high cleanness |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High-performance automotive fasteners, vehicle components, precision-engineered forging parts, rail transit rivets, aerospace-grade rivets, tensile mold products, and a wide range of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | The manufacturing processes include cold heading, warm heading, hot forging, cold extrusion, and stretching techniques.g. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Tungsten steel, also known as Cemented Carbide, is a remarkable material that boasts an impressive combination of properties. It is incredibly hard, highly resistant to wear, and offers exceptional strength and toughness. What truly sets it apart is its ability to maintain these qualities even under extreme conditions. At temperatures as high as 500°C, its hardness and wear resistance remain virtually unchanged, and it continues to perform exceptionally well even at 1000°C.
The secret behind its extraordinary performance lies in its composition. Tungsten steel is primarily made up of tungsten carbide and cobalt, with other metals making up just 1% of its structure. This unique blend gives it unparalleled hardness and wear resistance, making it an ideal choice for demanding applications where durability and reliability are paramount. It’s not just a material—it’s a testament to engineering excellence and innovation.
High-Speed Steel is a specialized alloy steel that incorporates a variety of carbide-forming elements to enhance its properties. Its key components include tungsten (W), molybdenum (Mo), chromium (Cr), vanadium (V), and cobalt (Co). Each element plays a vital role: tungsten and molybdenum boost hardness and heat resistance, chromium improves corrosion resistance, vanadium enhances wear resistance, and cobalt further increases hardness and performance at elevated temperatures. Together, these elements make HSS a versatile and durable material for high-stress applications.
Tungsten carbide, on the other hand, is a composite material primarily composed of tungsten (W) and carbon (C). This combination results in a material with extraordinary hardness and an exceptionally high melting point. The unique bond between tungsten and carbon gives tungsten carbide its legendary wear resistance and durability, making it ideal for applications where extreme hardness and longevity are critical.
In essence, while High-Speed Steel relies on a blend of alloying elements to achieve its balanced properties, Tungsten Carbide stands out for its unmatched hardness and wear resistance, thanks to its simple yet powerful chemical composition. Both materials are exceptional in their own right, catering to different industrial needs with precision and reliability.
In the realm of materials, High-Speed Steel (HSS) and Tungsten Carbide stand as two titans, each with their own unique strengths and characteristics. HSS is a true workhorse, maintaining its hardness up to around 500°C (932°F), a remarkable feat that leaves carbon tool steel in the dust. It's like a sturdy soldier, standing firm against the heat of battle. On the other hand, Tungsten Carbide is the elite warrior, unyielding in its hardness and wear resistance even at scorching temperatures of approximately 1000°C (1832°F). It's no wonder it's the go-to material for applications that demand extreme heat resistance.
When it comes to corrosion resistance, HSS holds its own, thanks to the chromium content that gives it a decent level of protection. However, it's not quite as formidable as stainless steel in this regard. Tungsten Carbide, though, is a different story. Its chemical stability makes it a powerhouse in aggressive environments, offering excellent corrosion resistance that few can match. It's like a shield that remains unscathed even in the harshest of conditions.
HSS:
High hardness (62-67 HRC)
Good wear resistance
Heat resistant up to 500°C
Decent corrosion resistance
High tensile strength (800-900 MPa)
Good toughness
Moderate stiffness (210 GPa)
Tungsten Carbide:
Very high hardness (85-92 HRA)
Superior wear resistance
Heat resistant up to 1000°C
Excellent corrosion resistance
Very high tensile strength (1500+ MPa)
Lower toughness, more brittle
High stiffness (530-700 GPa).
Selecting the right material based on these properties is crucial for ensuring optimal performance and durability in specific industrial applications.
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Simufact,Process chain simulation software assists in fastener design and manufacturing.
Specification
Product Name | Metal dies/punch tools |
Material | Tungsten carbide / High-speed steel |
Accuracy | High-precision(0.005) |
color | Metal nature |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance,high cleanness |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High-performance automotive fasteners, vehicle components, precision-engineered forging parts, rail transit rivets, aerospace-grade rivets, tensile mold products, and a wide range of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | The manufacturing processes include cold heading, warm heading, hot forging, cold extrusion, and stretching techniques.g. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Tungsten steel, also known as Cemented Carbide, is a remarkable material that boasts an impressive combination of properties. It is incredibly hard, highly resistant to wear, and offers exceptional strength and toughness. What truly sets it apart is its ability to maintain these qualities even under extreme conditions. At temperatures as high as 500°C, its hardness and wear resistance remain virtually unchanged, and it continues to perform exceptionally well even at 1000°C.
The secret behind its extraordinary performance lies in its composition. Tungsten steel is primarily made up of tungsten carbide and cobalt, with other metals making up just 1% of its structure. This unique blend gives it unparalleled hardness and wear resistance, making it an ideal choice for demanding applications where durability and reliability are paramount. It’s not just a material—it’s a testament to engineering excellence and innovation.
High-Speed Steel is a specialized alloy steel that incorporates a variety of carbide-forming elements to enhance its properties. Its key components include tungsten (W), molybdenum (Mo), chromium (Cr), vanadium (V), and cobalt (Co). Each element plays a vital role: tungsten and molybdenum boost hardness and heat resistance, chromium improves corrosion resistance, vanadium enhances wear resistance, and cobalt further increases hardness and performance at elevated temperatures. Together, these elements make HSS a versatile and durable material for high-stress applications.
Tungsten carbide, on the other hand, is a composite material primarily composed of tungsten (W) and carbon (C). This combination results in a material with extraordinary hardness and an exceptionally high melting point. The unique bond between tungsten and carbon gives tungsten carbide its legendary wear resistance and durability, making it ideal for applications where extreme hardness and longevity are critical.
In essence, while High-Speed Steel relies on a blend of alloying elements to achieve its balanced properties, Tungsten Carbide stands out for its unmatched hardness and wear resistance, thanks to its simple yet powerful chemical composition. Both materials are exceptional in their own right, catering to different industrial needs with precision and reliability.
In the realm of materials, High-Speed Steel (HSS) and Tungsten Carbide stand as two titans, each with their own unique strengths and characteristics. HSS is a true workhorse, maintaining its hardness up to around 500°C (932°F), a remarkable feat that leaves carbon tool steel in the dust. It's like a sturdy soldier, standing firm against the heat of battle. On the other hand, Tungsten Carbide is the elite warrior, unyielding in its hardness and wear resistance even at scorching temperatures of approximately 1000°C (1832°F). It's no wonder it's the go-to material for applications that demand extreme heat resistance.
When it comes to corrosion resistance, HSS holds its own, thanks to the chromium content that gives it a decent level of protection. However, it's not quite as formidable as stainless steel in this regard. Tungsten Carbide, though, is a different story. Its chemical stability makes it a powerhouse in aggressive environments, offering excellent corrosion resistance that few can match. It's like a shield that remains unscathed even in the harshest of conditions.
HSS:
High hardness (62-67 HRC)
Good wear resistance
Heat resistant up to 500°C
Decent corrosion resistance
High tensile strength (800-900 MPa)
Good toughness
Moderate stiffness (210 GPa)
Tungsten Carbide:
Very high hardness (85-92 HRA)
Superior wear resistance
Heat resistant up to 1000°C
Excellent corrosion resistance
Very high tensile strength (1500+ MPa)
Lower toughness, more brittle
High stiffness (530-700 GPa).
Selecting the right material based on these properties is crucial for ensuring optimal performance and durability in specific industrial applications.
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Simufact,Process chain simulation software assists in fastener design and manufacturing.
