| Quantity: | |
|---|---|
The Jungu High Precision Tungsten Carbide Dies for Engineering Forging are engineered for exceptional performance and durability in demanding industrial applications. These dies are composed of tungsten carbide inserts, reinforced with high-speed steel and titanium coating, offering unmatched resistance to wear, corrosion, and heat.
With an impressive accuracy of 0.005mm and RA0.1 surface finish, these dies ensure smooth and precise results throughout high-stress forging processes. The titanium coating provides an attractive brass color, enhancing both aesthetics and corrosion resistance, making the dies suitable for long-term, high-temperature operations.
Perfect for use in the production of automotive fasteners, aerospace rivets, engineering forging parts, and cold heading molds, these dies deliver superior quality and reliability. The short lead times and customization options allow us to meet the unique requirements of our customers with speed and precision.
Specification
Product Name | Die bolt/punch & die set /bolt die |
Material | Tungsten carbide / High-speed steel /titanium |
Accuracy | High-precision(0.005) |
color | Metal nature |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Superior Material Composition:
Tungsten Carbide for high hardness and wear resistance.
High-Speed Steel for added toughness and durability.
Titanium Coating for enhanced corrosion resistance and an aesthetic brass finish.
Unmatched Precision and Accuracy:
0.005mm precision for tight tolerances.
RA0.1 surface finish ensures smooth results and reduced defects.
High Resistance to Wear and Heat:
Capable of withstanding high temperatures without losing hardness, ideal for demanding forging processes.
Customization Options:
Tailored designs to meet specific customer requirements, including material, shape, and surface finish.
Short Lead Time:
Standard delivery in 15 days, with urgent orders processed in 10 days.
Certified Quality:
Manufactured under ISO9001:2015 standards, ensuring premium quality and reliability.
Extended Die Life: Tungsten carbide's excellent hardness and wear resistance minimize the frequency of mold replacements, reducing overall production costs.
High Performance: Reliable performance in high-temperature, high-stress environments.
Corrosion Resistance: Titanium coating improves the die's resistance to oxidation and corrosion, ensuring longer operational life.
Precision Manufacturing: Tight tolerances and smooth finishes ensure high-quality results every time, making these dies perfect for aerospace, automotive, and engineering applications.
Automotive Fasteners: Ideal for the high-strength manufacturing of fasteners used in automotive assembly.
Aerospace Rivets: Designed for aerospace applications where precision and durability are paramount.
Engineering Forging Parts: Suitable for forging high-performance components that require toughness and reliability.
Cold Heading Molds: Perfect for creating standard and custom cold heading molds used in metal forming processes.
Why Choose Us
Expert Mould Simulation and Design:
We offer advanced mould simulation to develop optimized, efficient die designs.
Precision Manufacturing:
Our high-precision dies are engineered with the latest technology and manufacturing processes for superior stability and performance.
Ongoing Optimization:
We continually optimize die designs to extend the lifespan and improve operational efficiency.
Fast Lead Times:
We understand the need for quick delivery, offering a standard lead time of 15 days and expedited options for urgent orders.
Material：Tungsten carbide and High-speed steel
Tungsten steel (Cemented Carbide) has a series of excellent properties such as high hardness, wear resistance, better strength and toughness, heat resistance and corrosion resistance. Its high hardness and wear resistance remain basically unchanged even at a temperature of 500°C, and it still has high hardness at 1000°C. The main components of tungsten steel are tungsten carbide and cobalt, and other metals account for 1%, which makes it extremely high hardness and wear resistance.
Tungsten steel has a wide range of applications and is commonly used in high-precision machining, high-precision cutting tool materials, lathes, percussion drill bits, glass cutter bits, tile cutters and so on. Because of its hardness, not afraid of annealing, but brittle characteristics, tungsten steel is also commonly used in the production of high-temperature-resistant moulds and tools.
High speed steel (HSS) is a tool steel with high hardness, high wear resistance and high heat resistance, also known as high speed tool steel or sharp steel, commonly known as white steel.
HSS has good process performance, good strength and toughness, so it is mainly used to manufacture complex thin-edged and impact-resistant metal cutting tools, but also high-temperature bearings and cold extrusionmoulds,etc.
Accuracy
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
The Jungu High Precision Tungsten Carbide Dies for Engineering Forging are engineered for exceptional performance and durability in demanding industrial applications. These dies are composed of tungsten carbide inserts, reinforced with high-speed steel and titanium coating, offering unmatched resistance to wear, corrosion, and heat.
With an impressive accuracy of 0.005mm and RA0.1 surface finish, these dies ensure smooth and precise results throughout high-stress forging processes. The titanium coating provides an attractive brass color, enhancing both aesthetics and corrosion resistance, making the dies suitable for long-term, high-temperature operations.
Perfect for use in the production of automotive fasteners, aerospace rivets, engineering forging parts, and cold heading molds, these dies deliver superior quality and reliability. The short lead times and customization options allow us to meet the unique requirements of our customers with speed and precision.
Specification
Product Name | Die bolt/punch & die set /bolt die |
Material | Tungsten carbide / High-speed steel /titanium |
Accuracy | High-precision(0.005) |
color | Metal nature |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Superior Material Composition:
Tungsten Carbide for high hardness and wear resistance.
High-Speed Steel for added toughness and durability.
Titanium Coating for enhanced corrosion resistance and an aesthetic brass finish.
Unmatched Precision and Accuracy:
0.005mm precision for tight tolerances.
RA0.1 surface finish ensures smooth results and reduced defects.
High Resistance to Wear and Heat:
Capable of withstanding high temperatures without losing hardness, ideal for demanding forging processes.
Customization Options:
Tailored designs to meet specific customer requirements, including material, shape, and surface finish.
Short Lead Time:
Standard delivery in 15 days, with urgent orders processed in 10 days.
Certified Quality:
Manufactured under ISO9001:2015 standards, ensuring premium quality and reliability.
Extended Die Life: Tungsten carbide's excellent hardness and wear resistance minimize the frequency of mold replacements, reducing overall production costs.
High Performance: Reliable performance in high-temperature, high-stress environments.
Corrosion Resistance: Titanium coating improves the die's resistance to oxidation and corrosion, ensuring longer operational life.
Precision Manufacturing: Tight tolerances and smooth finishes ensure high-quality results every time, making these dies perfect for aerospace, automotive, and engineering applications.
Automotive Fasteners: Ideal for the high-strength manufacturing of fasteners used in automotive assembly.
Aerospace Rivets: Designed for aerospace applications where precision and durability are paramount.
Engineering Forging Parts: Suitable for forging high-performance components that require toughness and reliability.
Cold Heading Molds: Perfect for creating standard and custom cold heading molds used in metal forming processes.
Why Choose Us
Expert Mould Simulation and Design:
We offer advanced mould simulation to develop optimized, efficient die designs.
Precision Manufacturing:
Our high-precision dies are engineered with the latest technology and manufacturing processes for superior stability and performance.
Ongoing Optimization:
We continually optimize die designs to extend the lifespan and improve operational efficiency.
Fast Lead Times:
We understand the need for quick delivery, offering a standard lead time of 15 days and expedited options for urgent orders.
Material：Tungsten carbide and High-speed steel
Tungsten steel (Cemented Carbide) has a series of excellent properties such as high hardness, wear resistance, better strength and toughness, heat resistance and corrosion resistance. Its high hardness and wear resistance remain basically unchanged even at a temperature of 500°C, and it still has high hardness at 1000°C. The main components of tungsten steel are tungsten carbide and cobalt, and other metals account for 1%, which makes it extremely high hardness and wear resistance.
Tungsten steel has a wide range of applications and is commonly used in high-precision machining, high-precision cutting tool materials, lathes, percussion drill bits, glass cutter bits, tile cutters and so on. Because of its hardness, not afraid of annealing, but brittle characteristics, tungsten steel is also commonly used in the production of high-temperature-resistant moulds and tools.
High speed steel (HSS) is a tool steel with high hardness, high wear resistance and high heat resistance, also known as high speed tool steel or sharp steel, commonly known as white steel.
HSS has good process performance, good strength and toughness, so it is mainly used to manufacture complex thin-edged and impact-resistant metal cutting tools, but also high-temperature bearings and cold extrusionmoulds,etc.
Accuracy
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
