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High Cleanness Tungsten Carbide Dies for Aerospace Rivets

Jungu, a top-tier manufacturer of tungsten carbide dies in China, specializes in delivering high-quality, high-precision dies specifically designed for aerospace rivet production. With over 20 years of expertise, we ensure each die is crafted with the utmost attention to detail, providing outstanding performance and durability in challenging manufacturing environments. These dies are built from premium tungsten carbide, renowned for its hardness, wear resistance, and ability to withstand high temperatures and extreme conditions. The ability to customize the dies to fit unique specifications makes them ideal for industries requiring stringent quality and precision standards.
 
Keywords: High Cleanness Carbide Die Bolt Die
 
 
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Product Description


The Jungu High Cleanness Tungsten Carbide Dies are specifically designed for producing aerospace rivets and other precision components. These dies are made from tungsten carbide, a material known for its unmatched hardness and resistance to wear, corrosion, and high temperatures.

With a surface roughness of RA0.1, these dies ensure a high-quality finish, minimizing waste and improving production efficiency. Their customizable features allow for adjustments in material, design, and markings, making them a versatile choice for manufacturers.

Backed by ISO9001:2015 certification and advanced equipment such as CNC lathes and grinding machines, Jungu ensures every product meets the highest standards. The result is a durable and cost-efficient solution for industries requiring high-precision molds.


    Specification    


Product Name

Die bolt/bolt die

Material

Tungsten carbide / High-speed steel

Accuracy

High-precision(0.005)

color

Metal nature

roughness

RA0.1

Advantage

High hardness , high wear resistance,high heat-resistance,high cleanness

Lead time

Shortly lead time(around 15 days,10 days are available for a small number of urgent order)

Service

Customization,Design and optimization capability for improvement of mould life

Application

High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets,

aerospace rivets, tensile mold products, and all kinds of standard cold heading molds.

Certification

ISO9001:2015

Processing methods

Cold heading, warm heading, hot forging, cold extrusion, stretching.

Equipment

CNC Lathes, CNC inner hole grinding machines,

CNC cylindrical grinding machines, CNC Wire cutting,etc.


Jungu High Cleanness Tungsten Carbide Dies


Features of High Cleanness Tungsten Carbide Dies


  • Superior Material Quality: Crafted from tungsten carbide and high-speed steel, known for their high hardness, wear resistance, and heat tolerance.

  • High Cleanness Surface Finish: Achieves smooth surfaces and minimizes impurities, ensuring clean and precise results with a surface roughness of RA0.1.

  • Outstanding Precision: Engineered with tight tolerances of 0.005mm for consistent and reliable performance.

  • Customizable Options: Supports tailored materials, shapes, and markings to fit unique manufacturing requirements.

  • Enhanced Durability: Withstands extreme temperatures and intensive operations, reducing downtime and replacement frequency.

  • Advanced Manufacturing Techniques: Produced using modern methods like cold heading, hot forging, and CNC machining to guarantee superior quality.

  • Short Lead Times: Standard production lead time of 15 days, with expedited options for small orders available in 10 days


Advantages of High Cleanness Tungsten Carbide Dies


  • Durable and Cost-Saving
    Reduces replacement frequency and lowers maintenance costs.

  • Versatile Applications
    Supports diverse materials and production processes.

  • Improved Production Efficiency
    High precision reduces waste and increases output.


Tungsten Carbide Dies Applications


  • Aerospace Industry: Precision manufacturing of rivets for aerospace applications.

  • Automotive Sector: Production of high-strength fasteners and automotive components.

  • Engineering Parts: Crafting durable engineering and forging components.

  • Rail Transit: Fabrication of rivets and fasteners for rail transit systems.

  • Cold Heading Molds: Suitable for creating standard and custom molds.


    Why Choose Us    


1. Professional mould simulation development and design capability.

2. High-precision and high-stability mould manufacturing capability.

3. Optimization capability for continuous improvement of mould life.

4. Shortly lead time.


High Cleanness Tungsten Carbide Dies
Tungsten Carbide Dies


 

Accuracy 

In the world of manufacturing, precision is not just a detail—it's the heartbeat that ensures the longevity and reliability of every mold we create. Our commitment to accuracy is unwavering, driven by the belief that every millimeter matters. When we speak of high-precision machining at 1/1000mm, we're not just talking about numbers; we're talking about the dedication and craftsmanship that goes into each mold. It's the difference between good and exceptional, the bridge between durability and excellence.


Our split molds are more than just tools; they are the result of meticulous engineering and a passion for perfection. With each mold achieving a very high added value and an extended service life, we're not just creating products—we're building legacies. Every curve, every edge, and every detail is crafted with the precision that only the most skilled hands can deliver. This level of accuracy ensures that our molds stand the test of time, delivering consistent performance and quality with every use.


But precision isn't just about durability; it's also about efficiency. By achieving such high levels of accuracy, we significantly reduce the need for frequent replacements. Damaged molds are a thing of the past, and so are the delays and costs that come with them. Our molds save time, streamline production, and ultimately contribute to a reduction in overall costs. It's a small detail that makes a world of difference, allowing our customers to focus on what truly matters: creating exceptional products with confidence and ease.

 

Tungsten Carbide Dies Supplier
Tungsten Carbide Dies Manufacturer


Tungsten Carbide Dies Wholesale


Design

Simufact,Process chain simulation software assists in fastener design and manufacturing.


Tungsten Carbide Dies Design Details




        FAQ        



Q: What materials are used in your carbide dies?
A: We use premium tungsten carbide and high-speed steel, ensuring excellent hardness, wear resistance, and heat tolerance.

Q: Can the dies be used for industries other than aerospace?
A: Absolutely. These carbide dies are versatile and can be used for automotive fasteners, engineering parts, rail transit systems, and many other industrial applications that require high precision and durability.

Q: Can the dies be customized?
A: Yes, we offer full customization for material, shape, design, markings, and coating to meet specific requirements.

Q: What is the standard lead time for production?
A: The standard lead time is 15 days, with urgent orders delivered within 10 days for smaller volumes.

Q: Do you provide design optimization services?
A: Absolutely. We offer design and process optimization services to enhance mold efficiency and prolong tool life.

Q: Are your products certified?
A: Yes, all our products comply with ISO9001:2015 standards, ensuring high-quality and reliable manufacturing.

 

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Suzhou Jungu precision mould Co.,Ltd. is a professional fastener mold manufacturer with 10 years of experience in molding industry.

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 Email: info@jungumolding.com
 Tel: +86-13764335488
 WhatsApp: +8613764335488
 Address: Building 3, Chuangrui Technology Industrial Park, No.198 Renmin North Road, Taicang City, Suzhou, Jiangsu Province, China.
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