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The Jungu High Cleanness Tungsten Carbide Dies are specifically designed for producing aerospace rivets and other precision components. These dies are made from tungsten carbide, a material known for its unmatched hardness and resistance to wear, corrosion, and high temperatures.
With a surface roughness of RA0.1, these dies ensure a high-quality finish, minimizing waste and improving production efficiency. Their customizable features allow for adjustments in material, design, and markings, making them a versatile choice for manufacturers.
Backed by ISO9001:2015 certification and advanced equipment such as CNC lathes and grinding machines, Jungu ensures every product meets the highest standards. The result is a durable and cost-efficient solution for industries requiring high-precision molds.
Specification
Product Name | Die bolt/bolt die |
Material | Tungsten carbide / High-speed steel |
Accuracy | High-precision(0.005) |
color | Metal nature |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance,high cleanness |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Superior Material Quality: Crafted from tungsten carbide and high-speed steel, known for their high hardness, wear resistance, and heat tolerance.
High Cleanness Surface Finish: Achieves smooth surfaces and minimizes impurities, ensuring clean and precise results with a surface roughness of RA0.1.
Outstanding Precision: Engineered with tight tolerances of 0.005mm for consistent and reliable performance.
Customizable Options: Supports tailored materials, shapes, and markings to fit unique manufacturing requirements.
Enhanced Durability: Withstands extreme temperatures and intensive operations, reducing downtime and replacement frequency.
Advanced Manufacturing Techniques: Produced using modern methods like cold heading, hot forging, and CNC machining to guarantee superior quality.
Short Lead Times: Standard production lead time of 15 days, with expedited options for small orders available in 10 days
Durable and Cost-Saving
Reduces replacement frequency and lowers maintenance costs.
Versatile Applications
Supports diverse materials and production processes.
Improved Production Efficiency
High precision reduces waste and increases output.
Aerospace Industry: Precision manufacturing of rivets for aerospace applications.
Automotive Sector: Production of high-strength fasteners and automotive components.
Engineering Parts: Crafting durable engineering and forging components.
Rail Transit: Fabrication of rivets and fasteners for rail transit systems.
Cold Heading Molds: Suitable for creating standard and custom molds.
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Material：Tungsten carbide and High-speed steel
Tungsten steel (Cemented Carbide) has a series of excellent properties such as high hardness, wear resistance, better strength and toughness, heat resistance and corrosion resistance. Its high hardness and wear resistance remain basically unchanged even at a temperature of 500°C, and it still has high hardness at 1000°C. The main components of tungsten steel are tungsten carbide and cobalt, and other metals account for 1%, which makes it extremely high hardness and wear resistance.
Tungsten steel has a wide range of applications and is commonly used in high-precision machining, high-precision cutting tool materials, lathes, percussion drill bits, glass cutter bits, tile cutters and so on. Because of its hardness, not afraid of annealing, but brittle characteristics, tungsten steel is also commonly used in the production of high-temperature-resistant moulds and tools.
High speed steel (HSS) is a tool steel with high hardness, high wear resistance and high heat resistance, also known as high speed tool steel or sharp steel, commonly known as white steel.
HSS has good process performance, good strength and toughness, so it is mainly used to manufacture complex thin-edged and impact-resistant metal cutting tools, but also high-temperature bearings and cold extrusionmoulds,etc.
Accuracy
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
Q: What materials are used in your carbide dies?
A: We use premium tungsten carbide and high-speed steel, ensuring excellent hardness, wear resistance, and heat tolerance.
Q: Can the dies be used for industries other than aerospace?
A: Absolutely. These carbide dies are versatile and can be used for automotive fasteners, engineering parts, rail transit systems, and many other industrial applications that require high precision and durability.
Q: Can the dies be customized?
A: Yes, we offer full customization for material, shape, design, markings, and coating to meet specific requirements.
Q: What is the standard lead time for production?
A: The standard lead time is 15 days, with urgent orders delivered within 10 days for smaller volumes.
Q: Do you provide design optimization services?
A: Absolutely. We offer design and process optimization services to enhance mold efficiency and prolong tool life.
Q: Are your products certified?
A: Yes, all our products comply with ISO9001:2015 standards, ensuring high-quality and reliable manufacturing.
The Jungu High Cleanness Tungsten Carbide Dies are specifically designed for producing aerospace rivets and other precision components. These dies are made from tungsten carbide, a material known for its unmatched hardness and resistance to wear, corrosion, and high temperatures.
With a surface roughness of RA0.1, these dies ensure a high-quality finish, minimizing waste and improving production efficiency. Their customizable features allow for adjustments in material, design, and markings, making them a versatile choice for manufacturers.
Backed by ISO9001:2015 certification and advanced equipment such as CNC lathes and grinding machines, Jungu ensures every product meets the highest standards. The result is a durable and cost-efficient solution for industries requiring high-precision molds.
Specification
Product Name | Die bolt/bolt die |
Material | Tungsten carbide / High-speed steel |
Accuracy | High-precision(0.005) |
color | Metal nature |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance,high cleanness |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Superior Material Quality: Crafted from tungsten carbide and high-speed steel, known for their high hardness, wear resistance, and heat tolerance.
High Cleanness Surface Finish: Achieves smooth surfaces and minimizes impurities, ensuring clean and precise results with a surface roughness of RA0.1.
Outstanding Precision: Engineered with tight tolerances of 0.005mm for consistent and reliable performance.
Customizable Options: Supports tailored materials, shapes, and markings to fit unique manufacturing requirements.
Enhanced Durability: Withstands extreme temperatures and intensive operations, reducing downtime and replacement frequency.
Advanced Manufacturing Techniques: Produced using modern methods like cold heading, hot forging, and CNC machining to guarantee superior quality.
Short Lead Times: Standard production lead time of 15 days, with expedited options for small orders available in 10 days
Durable and Cost-Saving
Reduces replacement frequency and lowers maintenance costs.
Versatile Applications
Supports diverse materials and production processes.
Improved Production Efficiency
High precision reduces waste and increases output.
Aerospace Industry: Precision manufacturing of rivets for aerospace applications.
Automotive Sector: Production of high-strength fasteners and automotive components.
Engineering Parts: Crafting durable engineering and forging components.
Rail Transit: Fabrication of rivets and fasteners for rail transit systems.
Cold Heading Molds: Suitable for creating standard and custom molds.
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Material：Tungsten carbide and High-speed steel
Tungsten steel (Cemented Carbide) has a series of excellent properties such as high hardness, wear resistance, better strength and toughness, heat resistance and corrosion resistance. Its high hardness and wear resistance remain basically unchanged even at a temperature of 500°C, and it still has high hardness at 1000°C. The main components of tungsten steel are tungsten carbide and cobalt, and other metals account for 1%, which makes it extremely high hardness and wear resistance.
Tungsten steel has a wide range of applications and is commonly used in high-precision machining, high-precision cutting tool materials, lathes, percussion drill bits, glass cutter bits, tile cutters and so on. Because of its hardness, not afraid of annealing, but brittle characteristics, tungsten steel is also commonly used in the production of high-temperature-resistant moulds and tools.
High speed steel (HSS) is a tool steel with high hardness, high wear resistance and high heat resistance, also known as high speed tool steel or sharp steel, commonly known as white steel.
HSS has good process performance, good strength and toughness, so it is mainly used to manufacture complex thin-edged and impact-resistant metal cutting tools, but also high-temperature bearings and cold extrusionmoulds,etc.
Accuracy
The most crucial factor ensuring the durability and service life of a mold is precision. And every one of our
The split mold achieves a very high added value and long service life through high-precision machining at 1/1000mm.
At the same time, it saves time for replacing damaged molds, contributing to the reduction of production costs.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
Q: What materials are used in your carbide dies?
A: We use premium tungsten carbide and high-speed steel, ensuring excellent hardness, wear resistance, and heat tolerance.
Q: Can the dies be used for industries other than aerospace?
A: Absolutely. These carbide dies are versatile and can be used for automotive fasteners, engineering parts, rail transit systems, and many other industrial applications that require high precision and durability.
Q: Can the dies be customized?
A: Yes, we offer full customization for material, shape, design, markings, and coating to meet specific requirements.
Q: What is the standard lead time for production?
A: The standard lead time is 15 days, with urgent orders delivered within 10 days for smaller volumes.
Q: Do you provide design optimization services?
A: Absolutely. We offer design and process optimization services to enhance mold efficiency and prolong tool life.
Q: Are your products certified?
A: Yes, all our products comply with ISO9001:2015 standards, ensuring high-quality and reliable manufacturing.
