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The Jungu High Cleanness Tungsten Carbide Dies are specifically designed for producing aerospace rivets and other precision components. These dies are made from tungsten carbide, a material known for its unmatched hardness and resistance to wear, corrosion, and high temperatures.
With a surface roughness of RA0.1, these dies ensure a high-quality finish, minimizing waste and improving production efficiency. Their customizable features allow for adjustments in material, design, and markings, making them a versatile choice for manufacturers.
Backed by ISO9001:2015 certification and advanced equipment such as CNC lathes and grinding machines, Jungu ensures every product meets the highest standards. The result is a durable and cost-efficient solution for industries requiring high-precision molds.
Specification
Product Name | Die bolt/bolt die |
Material | Tungsten carbide / High-speed steel |
Accuracy | High-precision(0.005) |
color | Metal nature |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance,high cleanness |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Superior Material Quality: Crafted from tungsten carbide and high-speed steel, known for their high hardness, wear resistance, and heat tolerance.
High Cleanness Surface Finish: Achieves smooth surfaces and minimizes impurities, ensuring clean and precise results with a surface roughness of RA0.1.
Outstanding Precision: Engineered with tight tolerances of 0.005mm for consistent and reliable performance.
Customizable Options: Supports tailored materials, shapes, and markings to fit unique manufacturing requirements.
Enhanced Durability: Withstands extreme temperatures and intensive operations, reducing downtime and replacement frequency.
Advanced Manufacturing Techniques: Produced using modern methods like cold heading, hot forging, and CNC machining to guarantee superior quality.
Short Lead Times: Standard production lead time of 15 days, with expedited options for small orders available in 10 days
Durable and Cost-Saving
Reduces replacement frequency and lowers maintenance costs.
Versatile Applications
Supports diverse materials and production processes.
Improved Production Efficiency
High precision reduces waste and increases output.
Aerospace Industry: Precision manufacturing of rivets for aerospace applications.
Automotive Sector: Production of high-strength fasteners and automotive components.
Engineering Parts: Crafting durable engineering and forging components.
Rail Transit: Fabrication of rivets and fasteners for rail transit systems.
Cold Heading Molds: Suitable for creating standard and custom molds.
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Accuracy
In the world of manufacturing, precision is not just a detail—it's the heartbeat that ensures the longevity and reliability of every mold we create. Our commitment to accuracy is unwavering, driven by the belief that every millimeter matters. When we speak of high-precision machining at 1/1000mm, we're not just talking about numbers; we're talking about the dedication and craftsmanship that goes into each mold. It's the difference between good and exceptional, the bridge between durability and excellence.
Our split molds are more than just tools; they are the result of meticulous engineering and a passion for perfection. With each mold achieving a very high added value and an extended service life, we're not just creating products—we're building legacies. Every curve, every edge, and every detail is crafted with the precision that only the most skilled hands can deliver. This level of accuracy ensures that our molds stand the test of time, delivering consistent performance and quality with every use.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
Q: What materials are used in your carbide dies?
A: We use premium tungsten carbide and high-speed steel, ensuring excellent hardness, wear resistance, and heat tolerance.
Q: Can the dies be used for industries other than aerospace?
A: Absolutely. These carbide dies are versatile and can be used for automotive fasteners, engineering parts, rail transit systems, and many other industrial applications that require high precision and durability.
Q: Can the dies be customized?
A: Yes, we offer full customization for material, shape, design, markings, and coating to meet specific requirements.
Q: What is the standard lead time for production?
A: The standard lead time is 15 days, with urgent orders delivered within 10 days for smaller volumes.
Q: Do you provide design optimization services?
A: Absolutely. We offer design and process optimization services to enhance mold efficiency and prolong tool life.
Q: Are your products certified?
A: Yes, all our products comply with ISO9001:2015 standards, ensuring high-quality and reliable manufacturing.
The Jungu High Cleanness Tungsten Carbide Dies are specifically designed for producing aerospace rivets and other precision components. These dies are made from tungsten carbide, a material known for its unmatched hardness and resistance to wear, corrosion, and high temperatures.
With a surface roughness of RA0.1, these dies ensure a high-quality finish, minimizing waste and improving production efficiency. Their customizable features allow for adjustments in material, design, and markings, making them a versatile choice for manufacturers.
Backed by ISO9001:2015 certification and advanced equipment such as CNC lathes and grinding machines, Jungu ensures every product meets the highest standards. The result is a durable and cost-efficient solution for industries requiring high-precision molds.
Specification
Product Name | Die bolt/bolt die |
Material | Tungsten carbide / High-speed steel |
Accuracy | High-precision(0.005) |
color | Metal nature |
roughness | RA0.1 |
Advantage | High hardness , high wear resistance,high heat-resistance,high cleanness |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | High strength automotive fasteners, auto parts, engineering forging parts, rail transit rivets, aerospace rivets, tensile mold products, and all kinds of standard cold heading molds. |
Certification | ISO9001:2015 |
Processing methods | Cold heading, warm heading, hot forging, cold extrusion, stretching. |
Equipment | CNC Lathes, CNC inner hole grinding machines, CNC cylindrical grinding machines, CNC Wire cutting,etc. |
Superior Material Quality: Crafted from tungsten carbide and high-speed steel, known for their high hardness, wear resistance, and heat tolerance.
High Cleanness Surface Finish: Achieves smooth surfaces and minimizes impurities, ensuring clean and precise results with a surface roughness of RA0.1.
Outstanding Precision: Engineered with tight tolerances of 0.005mm for consistent and reliable performance.
Customizable Options: Supports tailored materials, shapes, and markings to fit unique manufacturing requirements.
Enhanced Durability: Withstands extreme temperatures and intensive operations, reducing downtime and replacement frequency.
Advanced Manufacturing Techniques: Produced using modern methods like cold heading, hot forging, and CNC machining to guarantee superior quality.
Short Lead Times: Standard production lead time of 15 days, with expedited options for small orders available in 10 days
Durable and Cost-Saving
Reduces replacement frequency and lowers maintenance costs.
Versatile Applications
Supports diverse materials and production processes.
Improved Production Efficiency
High precision reduces waste and increases output.
Aerospace Industry: Precision manufacturing of rivets for aerospace applications.
Automotive Sector: Production of high-strength fasteners and automotive components.
Engineering Parts: Crafting durable engineering and forging components.
Rail Transit: Fabrication of rivets and fasteners for rail transit systems.
Cold Heading Molds: Suitable for creating standard and custom molds.
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
Accuracy
In the world of manufacturing, precision is not just a detail—it's the heartbeat that ensures the longevity and reliability of every mold we create. Our commitment to accuracy is unwavering, driven by the belief that every millimeter matters. When we speak of high-precision machining at 1/1000mm, we're not just talking about numbers; we're talking about the dedication and craftsmanship that goes into each mold. It's the difference between good and exceptional, the bridge between durability and excellence.
Our split molds are more than just tools; they are the result of meticulous engineering and a passion for perfection. With each mold achieving a very high added value and an extended service life, we're not just creating products—we're building legacies. Every curve, every edge, and every detail is crafted with the precision that only the most skilled hands can deliver. This level of accuracy ensures that our molds stand the test of time, delivering consistent performance and quality with every use.
Design
Simufact,Process chain simulation software assists in fastener design and manufacturing.
FAQ
Q: What materials are used in your carbide dies?
A: We use premium tungsten carbide and high-speed steel, ensuring excellent hardness, wear resistance, and heat tolerance.
Q: Can the dies be used for industries other than aerospace?
A: Absolutely. These carbide dies are versatile and can be used for automotive fasteners, engineering parts, rail transit systems, and many other industrial applications that require high precision and durability.
Q: Can the dies be customized?
A: Yes, we offer full customization for material, shape, design, markings, and coating to meet specific requirements.
Q: What is the standard lead time for production?
A: The standard lead time is 15 days, with urgent orders delivered within 10 days for smaller volumes.
Q: Do you provide design optimization services?
A: Absolutely. We offer design and process optimization services to enhance mold efficiency and prolong tool life.
Q: Are your products certified?
A: Yes, all our products comply with ISO9001:2015 standards, ensuring high-quality and reliable manufacturing.
