| Quantity: | |
|---|---|
Specification
Product Name | Thread rolling dies/threading die |
Material | Alloy steel / stainless steel |
Accuracy | High-precision(0.005) |
color | Metal nature or customization color |
roughness | RA0.1 |
Advantage | High strength, high tughness, wear-resistant, corrosion-resistant, low temperature-resistant, high temperature-resistant, |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | Thread rolling dies is a special tool for machining taps and bolts. |
Certification | ISO9001:2015 |
Equipment | Screw machine |
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
TOOL introduction:
Thread rolling dies is the most commonly used threading tool for processing screws and bolts in the standard fastener industry, and the processing principle mainly adopts cold extrusion moulding, which has the advantages of high productivity, low processing cost, high precision and strength of processed threads, and good surface quality, etc., and has been widely used.
Our thread rolling dies are crafted from premium materials, including stainless steel and alloy steel, each selected for their unique properties to meet diverse industrial requirements.
Stainless Steel Thread Rolling Dies: These dies are specifically engineered for screw factories that produce stainless steel screws. Unlike standard steel thread rolling dies, they undergo a distinct material selection and heat treatment process. This makes them ideal for manufacturing screws with specialized requirements, such as high strength, rust resistance, wear resistance, and the ability to withstand acid and alkali corrosion.
Alloy Steel Thread Rolling Dies: Primarily utilized for the production of standard screws, these dies are renowned for their high hardness and exceptional wear resistance. They are designed to fulfill the general industrial demands for robust and durable fasteners.
By utilizing these high-grade materials, our thread rolling dies ensure optimal performance and longevity, catering to both specialized and general industrial applications.
The manufacturing process for thread rolling plates is a meticulously engineered sequence designed to ensure the highest quality and performance. The detailed production route includes the following steps:
Undercutting: This initial stage involves the removal of excess material to prepare the workpiece for subsequent processes.
Forging: The material is then shaped through forging, a process that strengthens the metal by consolidating its internal structure.
Spheroidal Annealing: This heat treatment process is employed to soften the material, making it more workable for the next stages and improving its machinability.
Machining: Precision machining is carried out to achieve the desired dimensions and tolerances, ensuring that each component meets exacting specifications.
Cold Rolling Threads: Threads are formed through cold rolling, a technique that enhances the strength and surface finish of the threads without removing material.
Hardening and Low-Temperature Tempering: The components undergo a combination of hardening and low-temperature tempering to achieve the desired hardness and toughness, ensuring durability and resistance to wear.
Grinding Process: The final stage involves precision grinding to refine the surface finish and achieve the exact dimensional accuracy required for the thread rolling plates.
Each step in this production route is critical to the final quality of the thread rolling plates, ensuring that they are capable of producing high-quality threads with precision and consistency.
FAQ
Q: How long is the sample lead time?
A: Our standard lead time is around 15 days.If the order volume is larger or require more customization,additional time might be needed.
Howerver,10 workdays is available for a small number of urgent order.
Q: What customized services do you offer?
A: Material,color,design size, shape, convex and concave marking, coating, laser engraving mark and packing are all customized.
Specification
Product Name | Thread rolling dies/threading die |
Material | Alloy steel / stainless steel |
Accuracy | High-precision(0.005) |
color | Metal nature or customization color |
roughness | RA0.1 |
Advantage | High strength, high tughness, wear-resistant, corrosion-resistant, low temperature-resistant, high temperature-resistant, |
Lead time | Shortly lead time(around 15 days,10 days are available for a small number of urgent order) |
Service | Customization,Design and optimization capability for improvement of mould life |
Application | Thread rolling dies is a special tool for machining taps and bolts. |
Certification | ISO9001:2015 |
Equipment | Screw machine |
Why Choose Us
1. Professional mould simulation development and design capability.
2. High-precision and high-stability mould manufacturing capability.
3. Optimization capability for continuous improvement of mould life.
4. Shortly lead time.
TOOL introduction:
Thread rolling dies is the most commonly used threading tool for processing screws and bolts in the standard fastener industry, and the processing principle mainly adopts cold extrusion moulding, which has the advantages of high productivity, low processing cost, high precision and strength of processed threads, and good surface quality, etc., and has been widely used.
Our thread rolling dies are crafted from premium materials, including stainless steel and alloy steel, each selected for their unique properties to meet diverse industrial requirements.
Stainless Steel Thread Rolling Dies: These dies are specifically engineered for screw factories that produce stainless steel screws. Unlike standard steel thread rolling dies, they undergo a distinct material selection and heat treatment process. This makes them ideal for manufacturing screws with specialized requirements, such as high strength, rust resistance, wear resistance, and the ability to withstand acid and alkali corrosion.
Alloy Steel Thread Rolling Dies: Primarily utilized for the production of standard screws, these dies are renowned for their high hardness and exceptional wear resistance. They are designed to fulfill the general industrial demands for robust and durable fasteners.
By utilizing these high-grade materials, our thread rolling dies ensure optimal performance and longevity, catering to both specialized and general industrial applications.
The manufacturing process for thread rolling plates is a meticulously engineered sequence designed to ensure the highest quality and performance. The detailed production route includes the following steps:
Undercutting: This initial stage involves the removal of excess material to prepare the workpiece for subsequent processes.
Forging: The material is then shaped through forging, a process that strengthens the metal by consolidating its internal structure.
Spheroidal Annealing: This heat treatment process is employed to soften the material, making it more workable for the next stages and improving its machinability.
Machining: Precision machining is carried out to achieve the desired dimensions and tolerances, ensuring that each component meets exacting specifications.
Cold Rolling Threads: Threads are formed through cold rolling, a technique that enhances the strength and surface finish of the threads without removing material.
Hardening and Low-Temperature Tempering: The components undergo a combination of hardening and low-temperature tempering to achieve the desired hardness and toughness, ensuring durability and resistance to wear.
Grinding Process: The final stage involves precision grinding to refine the surface finish and achieve the exact dimensional accuracy required for the thread rolling plates.
Each step in this production route is critical to the final quality of the thread rolling plates, ensuring that they are capable of producing high-quality threads with precision and consistency.
FAQ
Q: How long is the sample lead time?
A: Our standard lead time is around 15 days.If the order volume is larger or require more customization,additional time might be needed.
Howerver,10 workdays is available for a small number of urgent order.
Q: What customized services do you offer?
A: Material,color,design size, shape, convex and concave marking, coating, laser engraving mark and packing are all customized.
